Y401 / Y402 / Y403 Wireless I/O Sync Module User Manual

Applicable models: Y401-11-L, Y401-22-L, Y401-44-L, Y402-11-L, Y402-44-L, Y402-4411-L, and Y403-11-L.

• Y401-11-L Specification
• Y401-22-L Specification
• Y401-44-L Specification
• Y402-11-L Specification
• Y402-44-L Specification
• Y402-4411-L Specification
• Y403-11-L Specification

Product Introduction

The Y401 / Y402 / Y403 WirelessLink Series uses LoRa wireless transmission to replace long-distance control wiring. Each device provides digital input and relay output terminals, so a switch, sensor contact, PLC relay output, alarm contact, or controller contact can be mirrored to a remote relay output without SIM cards, network fees, or on-site programming.

Main features:

• LoRa wireless communication, 398 to 525 MHz
• Up to 5000 m communication range in open areas
• 9 to 36V DC power input
• DI supports passive dry contact and NPN open-collector input
• DO uses SPDT relay output, rated AC 277V / 5A or DC 28V / 5A
• Factory paired for basic sets
• DIN rail installation
• Suitable for pumps, lighting, alarms, gates, ventilation, and remote interlock control

Model Selection

Product Image	Model	DI	DO	Architecture	Recommended Use
	Y401-11-L	1	1	Point-to-point	One switch controls one remote load	Details
	Y401-22-L	2	2	Point-to-point	Two independent remote control channels	Details
	Y401-44-L	4	4	Point-to-point	Four independent remote control channels	Details
	Y402-11-L	1	1	One master + multiple slaves	One central point controls multiple remote points	Details
	Y402-44-L	4	4	One master + multiple slaves	Four-channel centralized control	Details
	Y402-4411-L	1 (M) / 4 (S)	1 (M) / 4 (S)	One-to-four mapping	One master trigger drives four slave outputs	Details
	Y403-11-L	1	1	Multi-node relay linkage	Any node input drives all node outputs	Details

Control Logic

Y401 Point-to-Point

Y401 uses two paired devices: Device A and Device B. When a DI on one device closes, the corresponding DO relay on the other device energizes. When the input opens, the remote relay resets.

Channel mapping:

Model	Device A Input	Device B Output	Device B Input	Device A Output
Y401-11-L	DI1	DO1	DI1	DO1
Y401-22-L	DI1 to DI2	DO1 to DO2	DI1 to DI2	DO1 to DO2
Y401-44-L	DI1 to DI4	DO1 to DO4	DI1 to DI4	DO1 to DO4

Y402 One-to-Many

Y402 uses one master and one or more slaves. When the master input closes, the corresponding output on all slaves energizes. When any slave input closes, the corresponding output on the master energizes.

Channel mapping:

Model	Master to Slave	Slave to Master
Y402-11-L	Master DI1 -> all Slave DO1	Any Slave DI1 -> Master DO1
Y402-44-L	Master DI1 to DI4 -> all Slave DO1 to DO4	Any Slave DI1 to DI4 -> Master DO1 to DO4
Y402-4411-L	Master DI1 -> all Slave DO1 to DO4	Any Slave DI1 to DI4 -> Master DO1

The master output resets only after the corresponding input on all slave devices returns to open.

Y403 Multi-Node Linkage

Y403 uses multiple equal-status nodes. When the DI on any node closes, the DO on all nodes energizes, including the local node. The outputs reset only after every node input returns to open. Nodes can automatically relay signals to extend the practical communication path.

Basic Setup

Step	Action	Description
1	Identify the architecture	Use Y401 for two points, Y402 for master/slave expansion, and Y403 for multi-node linkage.
2	Install antennas	Mount antennas vertically and keep them away from large metal surfaces.
3	Connect power	Use a certified DC 9 to 36V power supply and observe polarity.
4	Check pairing	Factory-matched devices can communicate after power-up.
5	Wire DI inputs	Connect passive dry contacts or NPN open-collector outputs to DI and COM; never apply voltage to DI.
6	Wire DO outputs	Connect loads or contactor coils through relay terminals NO, COM, and NC.
7	Test channel logic	Close each input and confirm the expected remote or linked output action.

Default Parameters

Parameter	Default / Requirement
Wireless mode	LoRa
Frequency band	398 to 525 MHz
Standard antenna	470 MHz magnetic-mount antenna
Power supply	DC 9 to 36V
Input type	Passive dry contact / NPN open-collector; no voltage input to DI
Output type	SPDT relay
Relay rating	AC 277V / 5A or DC 28V / 5A
Installation	35 mm DIN rail

Note: Wireless delay varies with distance, antenna placement, obstruction, and local interference. These products are not intended for hard real-time safety loops or high-speed synchronization.

Hardware Interfaces

Interface Area	Terminal / Part	Description
Power	V+, V-	DC 9 to 36V power input
Antenna	SMA connector	Connect the supplied LoRa antenna
Digital input	DI, COM	Contact-closure input for dry contact or NPN open-collector output
Relay output	NO, COM, NC	SPDT relay output for load or contactor control
Indicator LEDs	Power, link, input, output	Shows power, wireless link, DI, and DO status

Relay terminal meaning:

• COM: common terminal
• NO: normally open terminal; closes to COM after relay action
• NC: normally closed terminal; opens from COM after relay action

Wiring notes:

• Disconnect power before wiring.
• Never apply voltage to DI terminals.
• Relay contacts do not output voltage; an external load power supply is required.
• Add a fuse or circuit breaker according to the load current.
• For motors, solenoids, contactors, and other inductive loads, add suitable surge suppression.

Pairing and Expansion

Factory-matched devices are already paired. Pairing is only needed when adding new slave devices or new nodes to an existing system.

Series	Expansion Method
Y401	Fixed point-to-point pair. Use the matched Device A and Device B as a pair.
Y402-11-L / Y402-44-L	Add a new slave by connecting power and the temporary pairing/communication lines to the master or an existing paired slave, then power on and wait for the link indicators to remain on.
Y402-4411-L	Power the new slave, press the pairing button on the master and the new slave, then wait for the link indicators to remain on.
Y403	Add a new node by connecting power and the temporary pairing/communication lines to any existing node, then power on and wait for the link indicators to remain on.

After pairing is complete, remove the temporary pairing/communication lines and test the wireless control logic.

DI Wiring Diagrams

DI is used for contact-closure signals, such as passive dry contacts and NPN open-collector outputs.

No voltage input on DI

The Y401 / Y402 / Y403 digital input (DI) is not a voltage-input terminal. It is strictly forbidden to connect any powered signal or voltage source to DI.

Correct wiring: connect only a passive dry contact or an NPN open-collector output between DI and COM. Do not connect sensor power, PLC voltage output, or any external voltage directly to DI.

Input Wiring

Use this method for mechanical switches, push buttons, selector switches, float switches, relay contacts, and NPN open-collector sensors or controller outputs. Connect only the contact or open-collector transistor between DI and COM.

For NPN sensors or controllers, the sensor or controller may need its own power supply, but its power output must not be connected to DI. PNP outputs, relay-driver voltage outputs, PLC voltage outputs, and other powered signals must not be wired to DI directly. If such a signal must be used, drive an intermediate relay first, then connect only the relay dry contact to DI and COM.

DO Wiring Diagrams

DO is an isolated relay contact output. It can switch small loads directly or drive an external contactor for larger loads.

Small Loads

For lamps, alarm devices, small heaters, and other resistive loads within the relay rating, connect the load power line through COM and NO.

Large Loads

For motors, pumps, large heaters, and other high-power equipment, use the module relay output to drive a contactor coil. The contactor switches the high-power circuit.

Three-Phase Equipment

For three-phase motors, pumps, and other three-phase equipment, use the module relay output only as the control signal for the contactor coil. The three-phase power circuit must be switched by a properly rated contactor and protected by suitable breakers or fuses.

Antenna Installation

Item	Recommendation
Frequency	Use antennas within 398 to 525 MHz
Orientation	Install vertically
Height	About 2 m above ground or higher when possible
Clearance	Keep away from cabinets, walls, pipes, and large metal structures
Connector	Tighten the SMA connector by hand

Good antenna placement improves range more effectively than increasing transmit power. In metal cabinets, lead the antenna outside the cabinet whenever possible.

Common Applications

Scenario	Recommended Model	Description
Two-point pump start / stop	Y401-11-L / Y401-22-L	Replace long control cable between two fixed locations.
Multi-channel gate, lighting, or valve control	Y401-44-L / Y402-44-L	Use independent channels for multiple loads.
One central control room with several remote stations	Y402-11-L / Y402-44-L	Master sends commands to multiple slaves; slave status can return to the master.
One trigger drives multiple actions	Y402-4411-L	One master input controls four output channels on each slave.
Tunnel lighting or distributed alarm linkage	Y403-11-L	Any node input drives all node outputs with automatic relay forwarding.

Safety Notes

• Use a certified power supply and confirm polarity before power-up.
• Do not install the device in explosive, high-humidity, corrosive, or heavily dusty environments.
• Do not exceed the relay contact rating.
• Do not use the wireless link as the only protection path for emergency stop, personnel safety, or other hard real-time safety functions.
• High-voltage AC wiring must be performed by qualified personnel.

---

• Manufacturer: Hunan YenGear Tech Co., Ltd.
• Address: Room 21014, Building 1, Fudi Xingguang Tiandi, Yingxin Road, Yuhua District, Changsha, Hunan, China
• Email: [email protected]
• Website: www.yengear.com